Process Control Lab Equipment

SINGLE TANK SYSTEM

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MEASUREMENT OF LEVEL BY AIR PURGE METHOD

Water Tank : Material Stainless Steel, Diameter 200 mm, Height 500 mm Air Purging valve : ¼’’ BSP Manometer : Type U Tube Manometer, Height 300 mm. Bubbler Pipe : Material Stainless Steel An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Water Supply Floor Drain Manometer Fluid (CCI4) 50 ml. Compressed Air Supply: 1 CMH at 1 kg/cm2. Tablefor set-up support.

TWO TANK INTERACTION SYSTEM

Process Tank: Material stainless steel, Circular, with graduated level scale ( 2 Nos.)capacity 2.5 to 3.5 liters.. Supply Tank: Material stainless steel, capacity 20 liters. Overhead tank: Material stainless steel, capacity 5 liters. Water circulation: FHP pump, Tullu/ standard make. Piping: SS/PVC, size ¼’’ Flow measurement : Rotameter Instruction Manual: An ENGLISH instruction manual will be provided along with the apparatus. The whole unit is assembled rigidly on a base plate. Most of the parts are powder coated and rest are painted with auto paints. SERVICES REQUIRED Water supply Drain Electrical supply : 1 Phase,220V AC, 0.5kw Stop Watch Table for set-up support.

TIME CONSTANT OF THERMOCOUPLES & THERMOMETER

Heat Source : Provided with Ceramic insulation. Heater : Nichrome Wire Heater. Temp. Controller : Digital Temperature controller, 0 to 200°C ICE Pot : Compatible capacity. Thermometer : Glass Thermometer, Range 0-100°C. Thermocouple : Fe-Constantan type Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole unit is assembled rigidly on a panel plate. Most of the parts are powder coated and rests are painted with auto paints. SERVICES REQUIRED Electricity supply : 220 V AC, Single Phase, 0.5 kW. Table for set-up support.

CALIBRATION OF THERMOCOUPLE

Heat Source : Provide with ceramic insulation. Temp. Controller : Digital Temperature Controller. 0-200 degree Celsius Thermocouple : Standard 3 types /of thermocouple CR/AI Cu-constantan Fe-Constantan An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Electricity Supply: 220 V AC, Single Phase, 0.5 kw. Table for set-up support.

TIME CONSTANT OF MANOMETER

Manometer : Material Borosilicate Glass, U tube type, Height 1 m. pressure regulator : 0-2 kg/cm2 Stop Watch : Electronic An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Constant compressed air supply at 1 CFM and pressure 2 to 3 kg/cm2. Table for set-up support. Manometer Fluid.

TWO TANK NON-INTERACTION SYSTEM

Process Tank: Material Stainless Steel, Circular, with level scale (2 Nos.) capacity 2.5 to 3.5 litres. Supply Tank : Material Stainless Steel, Capacity 20 litres. Overhead tank : Material Stainless Steel, Capacity 5 litres. Water Circulation : FHP Pump, Tullu/Standard make. Piping : SS 304, size ¼” Flow Measurement : Rotameter. Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole unit is assembled rigidly on a base plate. Most of the parts are powder coated and rests are painted with auto paints. Water supply Drain Electrical supply : 1 Phase,220V AC, 0.5kw Stop Watch Table for set-up support.

CHARACTERISTICS OF P.I.D. CONTROLLER

Stirred tank : Material stainless steel, capacity 2 Ltrs(approx.) stirrer : stainless steel ipeller and shaft coupled with FHP motor. Flow measureent : Rotameter Stop Watch : Electronic Heater : Nichrome wire heater Control Panel comprises of:- PID controller : 0-200 degree celsius Temperature Sensor:RTD PT-100 Type with standard make on/off switch, Mains indicator etc. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED

CONTROL VALVE CHARACTERISTICS

Water Supply. Control Valve Type : Pneumatic Size : ½”. Actuator : 15 Sq. Inch. Stroke : 14 mm. Input : 3-15 PSIG. Water Tank Material : Stainless Steel, capacity 25 litres Water Circulation : FHP Pump Tullu/Champion make. Overhead Tank Material : Stainless Steel, Capacity 10 Ltrs. Flow Measurement : Rotameter. Pressure Drop measurement : Using Manometer. Pressure Regulator : 0-2 kg/cm² Pressure Gauge : Bourdon type 0-2 kg/cm² Piping : Size ½” Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole assembly is housed in a good quality painted structure. Water Supply. Control Valve Type : Pneumatic Size : ½”. Actuator : 15 Sq. Inch. Stroke : 14 mm. Input : 3-15 PSIG. Water Tank Material : Stainless Steel, capacity 25 litres Water Circulation : FHP Pump Tullu/Champion make. Overhead Tank Material : Stainless Steel, Capacity 10 Ltrs. Flow Measurement : Rotameter. Pressure Drop measurement : Using Manometer. Pressure Regulator : 0-2 kg/cm² Pressure Gauge : Bourdon type 0-2 kg/cm² Piping : Size ½” Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole assembly is housed in a good quality painted structure.

Flow Control Trainer

DP Transmitter : Output 4-20 mA. Orificemeter : Material Stainless Steel. Water Circulation : FHP Pump Tullu/Champion make. Water Tank : Material Stainless Steel, Capacity 10 Ltrs. Flow Measurement : Rotameter. Control Valve : Compatible capacity with Pneumatic Actuator. I/P converter : Input 4-20mA, Output 3-15 PSIG Pressure Regulator : 0-2 kg/cm². Pressure Gauge : Bourdon type 0-2 kg/cm² Piping : Size 1/4” Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with serial communication Software : For experimentation, PID control, Data logging, trend plot, offline analysis and printing. Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus The whole unit is assembled rigidly on a base plate. Services required Water Supply. Compressed Air Supply : 1 CMH at 3 BAR. Electricity supply: 1 Phase, 220 VAC. Computer: Pentium IV with CD Drive, Windows XP version and MS Office XP pre-loaded. One RS 232 Serial communication port free for interfacing unit. Table for Setup support.

Temperature Control Trainer

Temperature Transmitter : Input RTD PT-100 (0-100°C), output 4-20 mA. Process tank : Material Stainless Steel, Capacity 0.5 lit, Heater : Nichrome Wire Heater, Capacity1 Kw Thyristor Controller : Input 4-20mA for heater. Flow Measurement: Rotameter. Piping : Size 1/4” Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with serial communication. Software : For experimentation, PID control, Data logging, trend plot, offline analysis and printing. Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole unit is assembled rigidly on a base plate. SERVICES REQUIRED Water Supply 2 LPM. Electricity supply: 1 Phase, 220 VAC. Computer : Pentium IV with CD Drive, Windows XP version and MS Office XP pre-loaded. One RS 232 Serial communication port free for interfacing unit. Table for set-up support.

Study Of P/I & Convertor

I/P Convertor : Input : 4-20 mA DC output : 3-15 PSIG Pressure Gauge: Bourdon type 0-2 kg/cm2 P/I Convertor : Input : 0-1 bar Output:4-20 mA DC Digital Current Source/ Meter: Digital indication of current input and output Range 0-20 mA DC Pressure Regulator: 0-2 kg/cm2 piping: Size ¼ An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Electricity Supply: Single Phase , 220 V AC, 50 Hz, 5 Amp. Table for setup support. compressed air supply @ 2 CFM at 2 kg/cm2 pressure.

Pressure Control Trainer

Pressure Transmitter : Range 0-5 bar, type strain gauge, output 4-20 mA. Process Tank : Material Stainless Steel, Capacity 1.5 Ltrs. Powder Coated. Control Valve : Compatible capacity with Pneumatic Actuator. I/P converter : Input 4-20mA, Output 3-15 PSIG. Pressure Regulator : 0-2 kg/cm². Pressure Gauge : Bourdon type, 0-2 kg/cm² , 0-7 kg/cm². Piping : PU Piping. Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with serial Communication. Software : For experimentation, PID control, Data logging, trend plot, offline analysis and printing Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. SERVICES REQUIRED Compressed Air Supply : 1 CMH at 6 BAR. Electricity supply: 1 Phase, 220 VAC. Computer: Pentium IV, Windows XP version pre-loaded. One RS 232 Serial communication port free for interfacing unit. Table for Setup support.

Level Control Trainer

Level Transmitter : Range 0-300 mm, Capacitance Type, Output 4-20 mA Process tank : Material SS/Glass/Acrylic with Scale. Capacity 2 Ltr approx. Water Tank : Material Stainless Steel, Capacity 10 Ltrs. Water Circulation : FHP Pump. Tullu/Champion make. Flow Measurement : Rotameter. Control valve : Compatible capacity with pneumatic actuator. I/P converter : Input 4-20mA, Output 3-15 PSIG. Pressure Regulator : 0-2 kg/cm². Pressure Gauge : Bourdon type, 0-2 kg/cm² Piping : Size ¼” Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with Serial Communication. : For experimentation, PID control, Data logging, trend plot, offline analysis and printing.  Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus The whole unit is assembled rigidly on a base plate. SERVICES REQUIRED Water Supply. Compressed Air Supply: 1 CMH at 3 BAR. Electricity supply: 1 Phase, 220 VAC. Computer: Pentium IV, with CD Drive, Windows XP version XP pre-loaded. One RS 232 Serial communication port free for interfacing unit. Table for Setup support

DEAD WEIGHT PRESSURE GAUGE TESTER

Precision ground plunger to develop the required. Valves Arrangement to fill oil. Pressure Gauge(Bourdon Type) of 7 kg/cm2. Weight set for the pressure of 0.5 to 7 kg/cm2. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Space 0.5m * 0.5m at working height. SAE 40 20W40: 0.5 Ltr.

INTERACTION AND NON-INTERACTION SYSTEM

Process Tank: Material Stainless Steel, Circular, with level scale (3 Nos.) Capacity: 2.5 to 3.5 litres. Supply Tank: Material Stainless steel, Capacity 20 litres. Overhead tank: Material Stainless steel, Capacity 5 litres. Water Circulation: FHP Pump, Tullu/Standard make. Piping : SS/PVC, size ¼” Flow Measurement: Rotameter. Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole unit is assembled rigidly on a base plate. Most of the parts are powder coated and rests are painted with auto paints. SERVICES REQUIRED Water supply Drain Electrical supply : 1 Phase, 220V AC, 0.5 kW. Table for set-up support.

Flow Control Trainer

Control Valve Apparatus