Process Control Lab Equipment

Study Of P/I & Convertor

I/P Convertor : Input : 4-20 mA DC output : 3-15 PSIG Pressure Gauge: Bourdon type 0-2 kg/cm2 P/I Convertor : Input : 0-1 bar Output:4-20 mA DC Digital Current Source/ Meter: Digital indication of current input and output Range 0-20 mA DC Pressure Regulator: 0-2 kg/cm2 piping: Size ¼ An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Electricity Supply: Single Phase , 220 V AC, 50 Hz, 5 Amp. Table for setup support. compressed air supply @ 2 CFM at 2 kg/cm2 pressure.

Level Control Trainer

Level Transmitter : Range 0-300 mm, Capacitance Type, Output 4-20 mA Process tank : Material SS/Glass/Acrylic with Scale. Capacity 2 Ltr approx. Water Tank : Material Stainless Steel, Capacity 10 Ltrs. Water Circulation : FHP Pump. Tullu/Champion make. Flow Measurement : Rotameter. Control valve : Compatible capacity with pneumatic actuator. I/P converter : Input 4-20mA, Output 3-15 PSIG. Pressure Regulator : 0-2 kg/cm². Pressure Gauge : Bourdon type, 0-2 kg/cm² Piping : Size ¼” Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with Serial Communication. : For experimentation, PID control, Data logging, trend plot, offline analysis and printing.  Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus The whole unit is assembled rigidly on a base plate. SERVICES REQUIRED Water Supply. Compressed Air Supply: 1 CMH at 3 BAR. Electricity supply: 1 Phase, 220 VAC. Computer: Pentium IV, with CD Drive, Windows XP version XP pre-loaded. One RS 232 Serial communication port free for interfacing unit. Table for Setup support

SINGLE TANK SYSTEM

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INTERACTION AND NON-INTERACTION SYSTEM

Process Tank: Material Stainless Steel, Circular, with level scale (3 Nos.) Capacity: 2.5 to 3.5 litres. Supply Tank: Material Stainless steel, Capacity 20 litres. Overhead tank: Material Stainless steel, Capacity 5 litres. Water Circulation: FHP Pump, Tullu/Standard make. Piping : SS/PVC, size ¼” Flow Measurement: Rotameter. Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole unit is assembled rigidly on a base plate. Most of the parts are powder coated and rests are painted with auto paints. SERVICES REQUIRED Water supply Drain Electrical supply : 1 Phase, 220V AC, 0.5 kW. Table for set-up support.

Pressure Control Trainer

Pressure Transmitter : Range 0-5 bar, type strain gauge, output 4-20 mA. Process Tank : Material Stainless Steel, Capacity 1.5 Ltrs. Powder Coated. Control Valve : Compatible capacity with Pneumatic Actuator. I/P converter : Input 4-20mA, Output 3-15 PSIG. Pressure Regulator : 0-2 kg/cm². Pressure Gauge : Bourdon type, 0-2 kg/cm² , 0-7 kg/cm². Piping : PU Piping. Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with serial Communication. Software : For experimentation, PID control, Data logging, trend plot, offline analysis and printing Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. SERVICES REQUIRED Compressed Air Supply : 1 CMH at 6 BAR. Electricity supply: 1 Phase, 220 VAC. Computer: Pentium IV, Windows XP version pre-loaded. One RS 232 Serial communication port free for interfacing unit. Table for Setup support.

TWO TANK NON-INTERACTION SYSTEM

Process Tank: Material Stainless Steel, Circular, with level scale (2 Nos.) capacity 2.5 to 3.5 litres. Supply Tank : Material Stainless Steel, Capacity 20 litres. Overhead tank : Material Stainless Steel, Capacity 5 litres. Water Circulation : FHP Pump, Tullu/Standard make. Piping : SS 304, size ¼” Flow Measurement : Rotameter. Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole unit is assembled rigidly on a base plate. Most of the parts are powder coated and rests are painted with auto paints. Water supply Drain Electrical supply : 1 Phase,220V AC, 0.5kw Stop Watch Table for set-up support.

TWO TANK INTERACTION SYSTEM

Process Tank: Material stainless steel, Circular, with graduated level scale ( 2 Nos.)capacity 2.5 to 3.5 liters.. Supply Tank: Material stainless steel, capacity 20 liters. Overhead tank: Material stainless steel, capacity 5 liters. Water circulation: FHP pump, Tullu/ standard make. Piping: SS/PVC, size ¼’’ Flow measurement : Rotameter Instruction Manual: An ENGLISH instruction manual will be provided along with the apparatus. The whole unit is assembled rigidly on a base plate. Most of the parts are powder coated and rest are painted with auto paints. SERVICES REQUIRED Water supply Drain Electrical supply : 1 Phase,220V AC, 0.5kw Stop Watch Table for set-up support.

MEASUREMENT OF LEVEL BY AIR PURGE METHOD

Water Tank : Material Stainless Steel, Diameter 200 mm, Height 500 mm Air Purging valve : ¼’’ BSP Manometer : Type U Tube Manometer, Height 300 mm. Bubbler Pipe : Material Stainless Steel An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Water Supply Floor Drain Manometer Fluid (CCI4) 50 ml. Compressed Air Supply: 1 CMH at 1 kg/cm2. Tablefor set-up support.

CALIBRATION OF THERMOCOUPLE

Heat Source : Provide with ceramic insulation. Temp. Controller : Digital Temperature Controller. 0-200 degree Celsius Thermocouple : Standard 3 types /of thermocouple CR/AI Cu-constantan Fe-Constantan An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Electricity Supply: 220 V AC, Single Phase, 0.5 kw. Table for set-up support.

TIME CONSTANT OF THERMOCOUPLES & THERMOMETER

Heat Source : Provided with Ceramic insulation. Heater : Nichrome Wire Heater. Temp. Controller : Digital Temperature controller, 0 to 200°C ICE Pot : Compatible capacity. Thermometer : Glass Thermometer, Range 0-100°C. Thermocouple : Fe-Constantan type Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole unit is assembled rigidly on a panel plate. Most of the parts are powder coated and rests are painted with auto paints. SERVICES REQUIRED Electricity supply : 220 V AC, Single Phase, 0.5 kW. Table for set-up support.

TIME CONSTANT OF MANOMETER

Manometer : Material Borosilicate Glass, U tube type, Height 1 m. pressure regulator : 0-2 kg/cm2 Stop Watch : Electronic An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Constant compressed air supply at 1 CFM and pressure 2 to 3 kg/cm2. Table for set-up support. Manometer Fluid.

Temperature Control Trainer

Temperature Transmitter : Input RTD PT-100 (0-100°C), output 4-20 mA. Process tank : Material Stainless Steel, Capacity 0.5 lit, Heater : Nichrome Wire Heater, Capacity1 Kw Thyristor Controller : Input 4-20mA for heater. Flow Measurement: Rotameter. Piping : Size 1/4” Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with serial communication. Software : For experimentation, PID control, Data logging, trend plot, offline analysis and printing. Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole unit is assembled rigidly on a base plate. SERVICES REQUIRED Water Supply 2 LPM. Electricity supply: 1 Phase, 220 VAC. Computer : Pentium IV with CD Drive, Windows XP version and MS Office XP pre-loaded. One RS 232 Serial communication port free for interfacing unit. Table for set-up support.

Control Valve Apparatus

Flow Control Trainer

Flow Control Trainer

DP Transmitter : Output 4-20 mA. Orificemeter : Material Stainless Steel. Water Circulation : FHP Pump Tullu/Champion make. Water Tank : Material Stainless Steel, Capacity 10 Ltrs. Flow Measurement : Rotameter. Control Valve : Compatible capacity with Pneumatic Actuator. I/P converter : Input 4-20mA, Output 3-15 PSIG Pressure Regulator : 0-2 kg/cm². Pressure Gauge : Bourdon type 0-2 kg/cm² Piping : Size 1/4” Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with serial communication Software : For experimentation, PID control, Data logging, trend plot, offline analysis and printing. Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus The whole unit is assembled rigidly on a base plate. Services required Water Supply. Compressed Air Supply : 1 CMH at 3 BAR. Electricity supply: 1 Phase, 220 VAC. Computer: Pentium IV with CD Drive, Windows XP version and MS Office XP pre-loaded. One RS 232 Serial communication port free for interfacing unit. Table for Setup support.

CONTROL VALVE CHARACTERISTICS

Water Supply. Control Valve Type : Pneumatic Size : ½”. Actuator : 15 Sq. Inch. Stroke : 14 mm. Input : 3-15 PSIG. Water Tank Material : Stainless Steel, capacity 25 litres Water Circulation : FHP Pump Tullu/Champion make. Overhead Tank Material : Stainless Steel, Capacity 10 Ltrs. Flow Measurement : Rotameter. Pressure Drop measurement : Using Manometer. Pressure Regulator : 0-2 kg/cm² Pressure Gauge : Bourdon type 0-2 kg/cm² Piping : Size ½” Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole assembly is housed in a good quality painted structure. Water Supply. Control Valve Type : Pneumatic Size : ½”. Actuator : 15 Sq. Inch. Stroke : 14 mm. Input : 3-15 PSIG. Water Tank Material : Stainless Steel, capacity 25 litres Water Circulation : FHP Pump Tullu/Champion make. Overhead Tank Material : Stainless Steel, Capacity 10 Ltrs. Flow Measurement : Rotameter. Pressure Drop measurement : Using Manometer. Pressure Regulator : 0-2 kg/cm² Pressure Gauge : Bourdon type 0-2 kg/cm² Piping : Size ½” Instruction Manual : An ENGLISH instruction manual will be provided along with the Apparatus. The whole assembly is housed in a good quality painted structure.

CHARACTERISTICS OF P.I.D. CONTROLLER

Stirred tank : Material stainless steel, capacity 2 Ltrs(approx.) stirrer : stainless steel ipeller and shaft coupled with FHP motor. Flow measureent : Rotameter Stop Watch : Electronic Heater : Nichrome wire heater Control Panel comprises of:- PID controller : 0-200 degree celsius Temperature Sensor:RTD PT-100 Type with standard make on/off switch, Mains indicator etc. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED

DEAD WEIGHT PRESSURE GAUGE TESTER

Precision ground plunger to develop the required. Valves Arrangement to fill oil. Pressure Gauge(Bourdon Type) of 7 kg/cm2. Weight set for the pressure of 0.5 to 7 kg/cm2. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint. SERVICES REQUIRED Space 0.5m * 0.5m at working height. SAE 40 20W40: 0.5 Ltr.